GEMA — Authorised Partner

OptiGun with PowerBoost®

110 kV charging. Maximum penetration.

GEMA's OptiGun GA02/GA03 series delivers the highest electrostatic charging available on any production automatic gun — engineered for consistent finish quality on complex geometries and demanding Faraday cage areas.

110 kV
PowerBoost® charging
PCC
Faraday penetration
DVC
Digital volume control

Why this product

Conventional guns fail on complex parts.

Recesses, channels, internal corners — wherever geometry creates a Faraday cage effect, conventional automatic guns produce thin or absent powder film. Rework rates climb. Rejects mount. The OptiGun with PowerBoost® and PCC Technology was engineered specifically to overcome these limitations.

  • 110 kV PowerBoost® — the highest electrostatic charging available on any production gun
  • PCC Technology: Penetration & Corona Control for consistent film build in Faraday cage areas
  • SuperCorona electrode delivers extended field reach on complex 3D geometries
  • DVC: Digital Volume Control ensures every gun on the line outputs precisely the same powder volume
  • MagicCylinder® option for rapid colour change on automatic production lines
  • GemaConnect integration for remote monitoring, diagnostics, and production data

Models & Configurations

GA02 or GA03 — choose your specification

GEMA OptiGun GA02 · standard automatic gun
Standard Automatic

The production standard for automatic powder coating.

The GA02 is the baseline OptiGun model — delivering consistent 110 kV PowerBoost® charging with DVC powder output control. Designed for high-volume production lines where throughput and coating consistency are the primary requirements. Compatible with all GEMA reciprocator and axis systems.

  • Charging110 kV PowerBoost®
  • Powder controlDVC — Digital Volume Control
  • ElectrodeStandard corona
  • Best forHigh-volume flat and simple profile parts

How it works

Charge, penetrate, adhere

01

Powder delivery

Powder is transported from the OptiCenter or hopper to the gun via a controlled Venturi system. DVC (Digital Volume Control) regulates the precise volume reaching each gun independently — ensuring every gun on a multi-gun line applies the same film build.

Step 01 · powder delivery to gun

Technical data

Full specifications

Charging system110 kV PowerBoost® — highest production charging available
Faraday technologyPCC: Penetration & Corona Control (GA03)
ElectrodeSuperCorona — extended field reach for complex geometries (GA03)
Powder output controlDVC: Digital Volume Control — precise per-gun output
Colour changeMagicCylinder® for fast colour change on automatic lines
Line controlMagicControl 4.0 integration — centralised line management
Remote monitoringGemaConnect dashboard — diagnostics and maintenance alerts
Compatible powder centreGEMA OC08 OptiCentre (all models)
Supplied byOptiFinish — authorised GEMA partner, India

Where it's used

Applications & use cases

  • High-volume automatic powder coating production lines
  • Automotive components with recesses, channels, and Faraday cage areas
  • Architectural aluminium profiles and extrusions
  • White goods and appliance outer panels
  • Agricultural and construction equipment
  • Electrical enclosures and cabinets
  • Steel tube and pipe coating
High-volume automatic powder coating line
Automotive components with complex geometries
Architectural aluminium profiles and extrusions
Electrical enclosures and cabinets
Agricultural and construction equipment
Steel tube and pipe coating
High-volume automatic powder coating line1 / 6

Works with

Compatibility & integration

Supplied and supported in India by OptiFinish — authorised GEMA partner. All GEMA guns are covered by GEMA's global warranty programme and supported locally by the OptiFinish service team.

GEMA ZA07 / ZA08 ReciprocatorGEMA ZA15 / ZA16 / ZA17 ReciprocatorOptiFinish ZA01 ReciprocatorZ-TAP Robot (adapter)GEMA OC08 OptiCentreMagicControl 4.0All OptiFinish powder spray boothsGemaConnect remote monitoring

Ready to specify?

Specify your automatic line. We'll build the case.

Talk to OptiFinish about the right GEMA automatic gun for your line — production volume, part geometry, colour change frequency, and integration with your existing reciprocator or booth.